Composite floor deck ComFlor® with Colorcoat FD®

ComFlor® with Colorcoat FD®

Eliminates need for post-painting with aesthetically pleasing finish

Colorcoat FD® pre-finished steel is ideal for use as part of a ComFlor® composite floor decking system when the exposed soffit is used as a feature of the building's interior. The improved appearance and durability of ComFlor® with Colorcoat FD® provides a perfect solution for multi-storey buildings, such as offices and car-parks.

Colorcoat FD® 170 pre-finished steel has a tough satin embossed plastisol coating 170 micron thick with an aesthetic guarantee of up to 25 years and a design life of 50 years. It provides significant additional protection to exposed soffits in both internal and external environments, with project specific guarantees available for both inland and coastal applications.

Colorcoat FD® 25 is a 25 micron polyester coating that also offers additional protection to the exposed soffit. Intended for use in internal environments, it is available with a paint adhesion and colour fade project specific guarantee of up to10 years.

Colorcoat FD® 25

  • Smooth 25μm polyester coating giving increased protection to exposed soffits.
  • Good formability and durability in exterior applications.
  • Galvanised substrate produced to EN 10346:2015 with a zinc metallic coating offering very good corrosion resistance.
  • Exposed side available in white as standard for optimum reflectivity. Other colours are available on request.
  • Reverse side pre-treatment compatible with concrete.
  • Project specific guarantees are available on request.

Colorcoat FD® 170

  • Tough satin embossed 170μm plastisol coating giving exceptional protection to exposed soffits.
  • Good formability and durability in exterior applications.
  • Galvanised substrate produced to EN 10346:2015 with a zinc metallic coating offering very good corrosion resistance.
  • Exposed side available in white as standard for optimum reflectivity. Other colours are available on request.
  • Reverse side pre-treatment compatible with concrete.
  • Project specific guarantees are available on request.
Colorcoat FD® 25  Test standard
Nominal organic
coating thickness
(µm)* 25 EN 13523-1
Specular gloss (60°)
Standard colours

(%)

25-45

EN 13523-2
Scratch resistance
Standard colours

(g)

>2500

EN 13523-12
Abrasion resistance
(Taber, 250 rev, 1kg)
Standard colours


(mg)


<40


EN 13523-16
Flexibility:
Minimum bend radius
Reverse impact

(T)
(J)

3 (16°)
16

EN 13523-7
EN 13523-5
Adhesion (cross hatch) (%) 100 EN 13523-6
Corrosion resistance:
Salt spray
Humidity

(h)
(h)

500
1000

EN 13523-8
EN 13523-25
UV resistance category   Good EN 13523-10
Reaction to fire   Class A1 EN 13501

*µm = microns

General notes
The figures in this table are typical properties and do not constitute a specification. These figures relate to the painted surface. Colorcoat FD® 25 meets the requirements of Class 0 of the Building Regulations for England and Wales 2006.

Colorcoat FD® 170  Test standard
Nominal organic
coating thickness
(µm)* 170 EN 13523-1
Specular gloss (60°)
Standard colours

(%)

20-40

EN 13523-2
Scratch resistance
Standard colours

(g)

>3000

EN 13523-12
Flexibility:
Minimum bend radius
Reverse impact

(T)
(J)

0 (16°)
≥18

EN 13523-7
EN 13523-5
Adhesion (cross hatch) (%) 100 EN 13523-6
Corrosion resistance:
Salt spray
Humidity

(h)
(h)

1000
1000

EN 13523-8
EN 13523-25
UV resistance category   Ruv4 EN 10169:2010
Max continuous
operating temp
°C 60 Tata Steel
Reaction to fire   Class C
s3-d0
EN 13501

*µm = microns

General Notes:
The figures in this table are typical properties and do not constitute a specification. These figures relate to the painted surface. Colorcoat FD® 170 meets the requirements of Class 0 of the Building Regulations for England and Wales 2006.

Colorcoat FD® 25
Available with a paint adhesion and colour fade project specific guarantee of up to 10 years depending upon exact project details. Please contact the Colorcoat Connection® helpline on
T: +44 (0)1244 892434 for further information.

Note: Not recommended for use in marine environments up to 2 km from the coast.

Colorcoat FD® 170
Available with a paint adhesion and colour fade project specific guarantee of up to 25 years depending upon exact project details. Please contact the Colorcoat Connection® helpline on
T: +44 (0)1244 892434 for further information.

Note: Coastal applies to buildings within 1km of any coast.

ComFlor® V9 Software analyses each of the ComFlor® composite floor decks in construction stage, service stage and for fire resistance, under a wide range of loading configurations.

Design principles are in accordance with the appropriate parts of BS 5950 : Part 4 (1994), Part 6 (1995), Part 8 (1991) For design to the Eurocodes, the design principles are in accordance with EN 1994-1-1 and EN 1994-1-2:Eurocode 4. The design checks performed by the program cover the construction stage, the normal design stage and fire.

The slab may be propped or unpropped during construction and may also span over one or more permanent or temporary supports. In the double span case, the spans may be equal or unequal. At the normal design stage, however, the slab is always assumed to be simply supported between permanent supports. The slab is assumed to span only in the direction of spanning of the decking i.e. two-way spanning floors are not covered.

How to download ComFlor® 9 Software

1) Download Version 9 here

2) Install Version 9

Terms and Conditions of Use

SELECTING "DOWNLOAD" BELOW CONSTITUTES YOUR ACCEPTANCE OF THESE TERMS AND CONDITIONS. PLEASE READ THEM CAREFULLY. IF YOU DO NOT AGREE WITH THEM, DO NOT DOWNLOAD OR USE THE SOFTWARE.

1. RIGHT TO USE

Subject to your acceptance of these Terms and Conditions as set forth on this page, you are hereby granted a non-exclusive, non-transferable right to use this Program for the sole purpose of assisting in the selection or specification of products described in the program. This Program, and all related rights and patents, copyrights, trade secrets and other intellectual property, are and shall remain the sole property of Tata Steel UK Limited ["Tata Steel"] or The Steel Construction Institute ["SCI"] . You agree not to copy, reverse compile or engineer, disassemble, or otherwise use this program, or permit others to do so, other than as specifically authorised in these Terms and Conditions.

2. UPDATES

The latest version of this program is available via the Download button at the base of this page.

3. TERMS AND CONDITIONS OF SUPPLY

THIS PROGRAM IS PROVIDED AS IS, WITH NO WARRANTIES, GUARANTEES, REPRESENTATIONS OR CONDITIONS. In no event shall Tata Steel be liable for any direct or indirect, consequential, special, financial or economic losses, damages, costs claims or expenses (including any loss of profits) howsoever arising whether due to negligence or otherwise associated with the use, or inability to use, this Program. Risk in the use of this Program lies solely with the user. Tata Steel standard "Terms and Conditions of Sale" apply to all products sold by Tata Steel.

We maintain a friendly technical help desk which is freely available to all Consulting Engineers, and Contractors to assist with all aspects of ComFlor® composite floor design. The services we offer include:

Design calculations
To assist the specifier, the team are able to provide design calculations, generally dictated by the construction stage condition, the load and span required for service and the fire resistance required for the slab. Our team can also help with specialised design issues such as point loads, requirements for anti crack mesh, openings, etc.

Vibration
ComFlor® composite floor decks can meet the most stringent vibration applications, such as those required for National Health Service operating theatres.

Software tools
Comprehensive ComFlor® 9 Software is free to download here. The ComFlor® 9 Software provides quick and easy calculations for different building categories, loads, fire performance, spans, vibration, point loads and line loads. Regular updates are sent to all registered users.

Fire design
The capacity of the composite slab in fire may be calculated using two methods, either ‘Mesh and Deck Fire Method’ (mesh only and no trough bar reinforcement) or ‘Bar Fire Method’ (trough bottom bar reinforcement only with no contribution from the mesh and profile).

Specification service
Our ComFlor® team are able to provide a comprehensive specification guidance to ensure the correct composite floor specification goes into the contract documents.

In-house CPD seminars
Primarily aimed at Engineers and Architects, these free seminars last around 50 minutes, ending with a question & answer session and are delivered by our experienced regional teams. Topics include:

  • Composite floor decking in construction.
  • Structural roof decking in construction.
  • Steel building envelope systems for non-domestic buildings.
  • Factory tour – Insulated Panel Line at Shotton works.

To request a CPD seminar please click here.


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